The SASIB 3000 cigarette packing machine is the entry-level model in the SASIB soft pack cigarette packing range — and one of the most widely deployed soft pack machines in the global tobacco industry. Manufactured by SASIB S.p.A., a Coesia Group company based in Bologna Italy, the SASIB 3000 packs cigarettes into soft cup packs at speeds of up to 400 packs per minute and supports both 84mm and 100mm cigarette formats from a single machine. For factories entering the cigarette packing market or operating at mid-scale output levels, the SASIB 3000 cigarette packing machine represents one of the most accessible and well-supported packing platforms available. This guide provides verified specifications, a full comparison with the SASIB 5000 and 6000, how the machine works, refurbished market pricing, and USA sourcing guidance.
What Is the SASIB 3000 Cigarette Packing Machine?
The SASIB 3000 cigarette packing machine is a soft cup cigarette packer — meaning it produces the soft flexible pack format where the cigarettes are wrapped in a foil liner and an outer soft paper cup. This is distinct from hinge-lid hard box production, which the SASIB 6000 also handles but the SASIB 3000 does not.
The SASIB 3000 sits at the entry point of the SASIB soft packing range. It is slower than the SASIB 5000 and 6000 — rated at 400 ppm compared to 500 ppm for both higher models — but it offers dual format capability covering both 84mm and 100mm cigarettes, which the SASIB 5000 does not. This format flexibility makes the SASIB 3000 a practical choice for factories producing both standard king size and 100mm cigarettes on the same packing line. For a complete overview of all packing machine format options, see our guide to Cigarette Packing Machines: Soft Pack vs Hard Box Production Lines.
SASIB 3000 Cigarette Packing Machine: Full Verified Specifications
The following specifications are verified from cigarettepackingmachine.com, Orchid Tobacco, and Marsons Group product listings, cross-referenced May 2026.
| Machine type | Soft pack cigarette packing machine |
| Production speed | Up to 400 packs per minute (ppm) |
| Cigarette formats | 84mm and 100mm — dual format capability |
| Pack type | Soft cup pack |
| Machine weight | Approximately 5,000 kg |
| Power consumption | Approximately 18 kW |
| Operating temperature | 15 to 40 degrees Celsius |
| Control system | PLC — touch screen interface with LCD text display |
| Quality control | Automatic pack alignment — error-free packing |
| Format changeover | Smooth transition between 84mm and 100mm formats |
| Operation | Fully automated — minimal manual labor required |
| Automatic boxing | SASIB 3000P variant — automatic boxing system for pre-printed boxes |
| Status | Widely available new and refurbished — verified 2026 |
SASIB 3000 Cigarette Packing Machine: How It Works
Stage 1 — Cigarette infeed: Cigarettes from the making line arrive in trays and are fed into the packing machine via the tray unloading system. The infeed section groups cigarettes into the correct configuration for pack filling — typically 20 cigarettes in a 2×10 arrangement for a standard soft cup pack.
Stage 2 — Inner foil lining: A foil inner liner is fed from a reel and folded around the cigarette group. The foil liner protects tobacco from moisture and maintains freshness. The SASIB 3000’s PLC control system monitors liner tension and fold accuracy continuously to maintain consistent liner quality at 400 ppm.
Stage 3 — Outer cup wrapping: The lined cigarette group is wrapped in the outer soft cup paper — the printed paper that forms the visible exterior of the soft pack. The paper is cut to length, folded around the group on all sides, and glued to form the soft cup shape. The SASIB 3000’s fully automated system performs this operation without manual intervention.
Stage 4 — Pack alignment and quality control: The SASIB 3000 ensures error-free pack alignment through its automatic quality control system. The PLC monitors pack formation at each stage — detecting misaligned cigarettes, folding errors, or incomplete sealing — and rejects defective packs before they reach the output conveyor. This automatic rejection system is one of the SASIB 3000’s key operational advantages over older manual-inspection machines.
Stage 5 — Cellophaning: Completed soft packs are transferred to the cellophaner which wraps each pack in cellulose film, applies the tear tape, and heat seals the outer wrapper. The cellophaner can be integrated directly with the SASIB 3000 packing line or operated as a standalone downstream unit depending on factory layout.
Stage 6 — Automatic boxing (SASIB 3000P variant): The SASIB 3000P variant includes an integrated automatic boxing system that works with pre-printed boxes. This system is faster and more accurate than a manual boxing process, allowing a higher production rate with fewer labor requirements. The optical recognition technology in the 3000P uses high-resolution cameras to verify that each package is correctly filled before boxing.
SASIB 3000 Cigarette Packing Machine: How It Works
Stage 1 — Cigarette infeed: Cigarettes from the making line arrive in trays and are fed into the packing machine via the tray unloading system. The infeed section groups cigarettes into the correct configuration for pack filling — typically 20 cigarettes in a 2×10 arrangement for a standard soft cup pack.
Stage 2 — Inner foil lining: A foil inner liner is fed from a reel and folded around the cigarette group. The foil liner protects tobacco from moisture and maintains freshness. The SASIB 3000’s PLC control system monitors liner tension and fold accuracy continuously to maintain consistent liner quality at 400 ppm.
Stage 3 — Outer cup wrapping: The lined cigarette group is wrapped in the outer soft cup paper — the printed paper that forms the visible exterior of the soft pack. The paper is cut to length, folded around the group on all sides, and glued to form the soft cup shape. The SASIB 3000’s fully automated system performs this operation without manual intervention.
Stage 4 — Pack alignment and quality control: The SASIB 3000 ensures error-free pack alignment through its automatic quality control system. The PLC monitors pack formation at each stage — detecting misaligned cigarettes, folding errors, or incomplete sealing — and rejects defective packs before they reach the output conveyor. This automatic rejection system is one of the SASIB 3000’s key operational advantages over older manual-inspection machines.
Stage 5 — Cellophaning: Completed soft packs are transferred to the cellophaner which wraps each pack in cellulose film, applies the tear tape, and heat seals the outer wrapper. The cellophaner can be integrated directly with the SASIB 3000 packing line or operated as a standalone downstream unit depending on factory layout.
Stage 6 — Automatic boxing (SASIB 3000P variant): The SASIB 3000P variant includes an integrated automatic boxing system that works with pre-printed boxes. This system is faster and more accurate than a manual boxing process, allowing a higher production rate with fewer labor requirements. The optical recognition technology in the 3000P uses high-resolution cameras to verify that each package is correctly filled before boxing.
Who the SASIB 3000 Cigarette Packing Machine Suits
Choose SASIB 3000 if:
- Your factory produces both 84mm and 100mm cigarette formats and needs dual format capability from one machine
- Your target output is under 4 billion cigarettes per year — at 400 ppm the SASIB 3000 produces approximately 210 million packs per year on a three-shift operation
- You are entering the cigarette packing market for the first time and want a well-supported, proven entry-level platform
- Your capital budget favors the lower-cost SASIB 3000 configuration over the 5000 or 6000
- Soft pack format is your primary or exclusive output requirement
The SASIB 3000 is not the right choice if:
- You need hinge-lid hard box production — the SASIB 3000 is soft pack only, the SASIB 6000 covers both formats
- Your target output requires more than 400 ppm — the SASIB 5000 or 6000 at 500 ppm is required
- You produce exclusively 100mm cigarettes at high volume — the SASIB 5000 is optimized specifically for 100mm format at 500 ppm
SASIB 3000 Refurbished Market
New SASIB 3000 machines: Available through Coesia’s North American distribution and service network. New machines carry full SASIB warranty and OEM commissioning support.
Refurbished SASIB 3000 machines: A strong secondary market exists for the SASIB 3000 given its large global installed base. Specialist tobacco machinery dealers in the USA and internationally regularly list refurbished SASIB 3000 units. Refurbished pricing typically ranges from $30,000 to $80,000 depending on age, condition, and reconditioning scope.
What to verify before buying a refurbished SASIB 3000:
- Confirm the PLC control system version and verify software is current and supported
- Check the foil inner liner system for reel brake condition, knife wear, and folder plate alignment
- Verify the outer cup wrapping section for cam wear and gluing system condition
- Check the automatic quality control system — confirm rejection sensors are functional and calibrated
- Verify the cellophaner condition if included as part of the line
- Confirm format changeover parts are included for both 84mm and 100mm configurations
- Request a full-speed production test at 400 ppm on your specific format before accepting delivery
For a comprehensive pre-purchase inspection framework for all refurbished tobacco machinery, see our guide to New vs Refurbished Cigarette Manufacturing Machines.
SASIB 3000 Cigarette Packing Machine Availability in the USA
The SASIB 3000 is available in the USA through both new and refurbished channels. Coesia maintains a direct North American service and parts network covering SASIB equipment. For refurbished units specialist tobacco machinery dealers in the USA and internationally offer SASIB 3000 machines from factory upgrades and line consolidations. For a complete list of tobacco machinery suppliers in USA see our dedicated suppliers page. For guidance on identifying and vetting SASIB dealers in the USA, see our procurement guide: How to Source Cigarette Machinery Suppliers in the USA.
Frequently Asked Questions
What is the SASIB 3000 cigarette packing machine?
The SASIB 3000 cigarette packing machine is a soft cup cigarette packer manufactured by SASIB S.p.A., a Coesia Group company. It packs cigarettes into soft cup packs at up to 400 packs per minute and supports both 84mm and 100mm cigarette formats. It is the entry-level model in the SASIB soft packing range, below the SASIB 5000 and SASIB 6000 in speed and capability.
What is the speed of the SASIB 3000?
The SASIB 3000 cigarette packing machine operates at up to 400 packs per minute. This is 100 ppm below the SASIB 5000 and 6000 which both operate at 500 ppm. At 400 ppm on a three-shift operation the SASIB 3000 produces approximately 210 million packs per year — suited to factories targeting up to 4 billion cigarettes per year.
What cigarette formats does the SASIB 3000 support?
The SASIB 3000 supports both 84mm standard and 100mm long cigarette formats. This dual format capability distinguishes it from the SASIB 5000 which is optimized specifically for 100mm only. Format changeover between 84mm and 100mm is handled smoothly by the machine’s design with minimal downtime.
What is the difference between SASIB 3000 and SASIB 6000?
The SASIB 3000 operates at 400 ppm and produces soft cup packs only. The SASIB 6000 operates at 500 ppm and produces both soft cup packs and hinge-lid hard box packs. The SASIB 6000 also has a higher-specification control system and is suited to larger scale and more complex production lines. The SASIB 3000 is the more accessible entry point for factories focused on soft pack production at mid-scale output.
What is the SASIB 3000P?
The SASIB 3000P is a variant of the SASIB 3000 that includes an integrated automatic boxing system for pre-printed boxes. The 3000P uses optical recognition technology with high-resolution cameras to verify pack filling accuracy before boxing. The automatic boxing system is faster and more accurate than a manual boxing process, reducing labor requirements and increasing throughput consistency.
Is the SASIB 3000 available refurbished in the USA?
Yes. The SASIB 3000 has a strong secondary market in the USA and globally given its large installed base. Refurbished SASIB 3000 machines typically range from $30,000 to $80,000 depending on age, condition, and reconditioning scope. Coesia’s North American parts network also makes the SASIB 3000 one of the more maintainable refurbished packing machines for USA-based buyers.
Does the SASIB 3000 produce hinge-lid packs?
No. The SASIB 3000 produces soft cup packs only. If your factory requires hinge-lid hard box production you should evaluate the SASIB 6000 which handles both soft pack and hinge-lid formats, or the G.D X2 and X3 which specialize in hinge-lid production.
Conclusion
The SASIB 3000 cigarette packing machine is a proven, well-supported entry point into the SASIB soft packing range. Its 400 ppm output capacity, dual 84mm and 100mm format capability, PLC control system, and strong refurbished market availability make it one of the most practical and accessible soft pack machines for mid-scale cigarette factories. For factories targeting soft pack output up to 4 billion cigarettes per year, the SASIB 3000 delivers reliable performance at a lower capital cost than the 5000 and 6000. For a complete overview of all cigarette packing machine options across formats and speed tiers, see our guide to Cigarette Packing Machines: Soft Pack vs Hard Box Production Lines. And for a complete view of the SASIB brand and the wider Coesia machinery portfolio, see our Industrial Cigarette Machinery Brands: Complete Manufacturer Guide.
