When tobacco manufacturers search for the SASIB 6000, they are looking for one of the most widely deployed mid-to-high speed cigarette packing machines in the global secondary market. The SASIB 6000 family — which includes both the soft pack variant and the 6000HL hinge-lid model — has earned its place in factories worldwide through reliable mechanical engineering, practical automation, and the service backing of the Coesia Group. This guide gives factory buyers a complete picture of the SASIB 6000: what it is, its full specifications, how the two variants differ, what to check when buying new or refurbished, and how it fits into a broader cigarette production line.
What Is the SASIB 6000?
Before diving into specifications, it is important to clarify what the SASIB 6000 actually is — because it is a point of frequent confusion for buyers new to the SASIB product range.
The SASIB 6000 family exists in two primary configurations:
SASIB 6000 (Soft Pack) — produces soft cup cigarette packs, the traditional flip-top soft format.
SASIB 6000HL (Hinge-Lid) — produces rigid hinge-lid packs, the hard box format dominant in the USA and many global markets.
Both variants share the same fundamental engineering platform but are configured differently for their respective pack formats. For a full breakdown of soft pack versus hard box packing line decisions, see our guide to Soft Pack vs Hard Box Production Lines.
SASIB 6000 Soft Pack: Specifications
The SASIB 6000 soft packer is engineered for high-speed soft cup production, delivering consistent pack quality across standard 84mm cigarette formats.
| Machine type | Soft cup cigarette packing machine |
| Production speed | Up to 300 packs per minute |
| Cigarette format | 84mm standard |
| Pack type | Soft cup (alufoil + label wrap) |
| Wrapping method | Arbour-based alufoil and label application |
| Pack corners | Squared corners — consistent geometry |
| Control system | PLC with touch-screen HMI |
| Automation level | Fully automatic |
| Glue system | Hot-melt or cold glue depending on configuration |
| Approx. weight | ~5,500–6,000 kg |
| Operating temp. | 15°C – 40°C |
Cigarette collations are introduced into the machine and passed to an arbour, around which the alufoil and label wrappings are formed. The arbour-based wrapping system is the defining mechanical feature of the SASIB 6000 soft packer — it guarantees squared corners on every pack and delivers consistent product geometry that meets retail and regulatory presentation requirements.
SASIB 6000HL: Hinge-Lid Specifications
The 6000HL is the hinge-lid variant of the SASIB 6000 platform — designed for hard box production and suited to markets where the rigid flip-top pack is the dominant consumer format, including the USA.
| Machine type | Hinge-lid cigarette packing machine |
| Production speed | Up to 300 packs per minute |
| Cigarette formats | Standard, slim, super slim |
| Pack type | Rigid hinge-lid (hard box) |
| Pack configurations | 10s, 20s — round corner, octagonal, standard |
| Blank sealing | Hot-melt glue — reduces drying time |
| Control system | Industrial PC with touch-screen (Siemens PLC) |
| HMI | Intuitive touch-screen with real-time monitoring |
| Special formats | Round corner packs, octagonal packs, innovative wrapping formats |
| Approx. weight | ~5,500–6,000 kg |
| Operating temp. | 15°C – 40°C |
What makes the 6000HL distinctive: The 6000HL uses hot-melt glue for blank sealing, which eliminates the drying time required by cold glue systems and allows a more compact machine footprint. The blank is sealed with a single longitudinal fold — mechanically simple but highly reliable. The 6000HL is also notable for its format flexibility, handling slim and super slim cigarettes alongside special pack formats including round corner and octagonal shapes.
The Siemens PLC control system provides industrial-grade process control and data logging capability that modern factories require for quality assurance documentation and — for USA manufacturers — regulatory compliance readiness.
SASIB 6000 vs SASIB 3000 vs SASIB 5000
The SASIB packing machine range spans three models serving different factory sizes and output requirements. Understanding where the 6000 sits is essential for buyers evaluating the full SASIB lineup.
| Feature | SASIB 3000 | SASIB 6000 | SASIB 5000 |
| Pack type | Soft pack | Soft pack + Hinge-lid (6000HL) | Hard pack (hinge-lid) |
| Max speed | 400 packs/min | 300 packs/min | 500 packs/min |
| Cigarette formats | 84mm + 100mm | 84mm (std, slim, super slim) | 100mm |
| Control system | PLC | Siemens PLC + touch-screen PC | PLC |
| Power consumption | ~18 kW | Config. dependent | ~20 kW |
| Weight | ~5,000 kg | ~5,500–6,000 kg | ~6,000 kg |
| Best for | Flexible format | Standard + special pack formats | High-speed hard box |
| USA market fit | Good | Strong (HL variant) | Good |
| Refurbished availability | Strong | Strong | Moderate |
Key insight for buyers: The SASIB 3000 is faster (400 ppm) than the SASIB 6000 (300 ppm) for soft packs — which surprises many buyers. The 6000’s advantage is format flexibility: the 6000HL hinge-lid variant and special pack shape capability. If your factory produces exclusively standard soft packs at high volume, the SASIB 3000 may be more efficient. If you need hinge-lid or special format production, the 6000HL is the right platform.
Key Technical Features of the SASIB 6000 Platform
Arbour-Based Wrapping (Soft Pack Variant). The arbour wrapping system is the core mechanical architecture of the SASIB 6000 soft packer. Cigarette collations are presented to a rotating arbour around which packaging materials — alufoil first, then the outer label — are wrapped and sealed. This approach consistently produces squared corners and maintains pack geometry even at high production speeds.
Hot-Melt Glue Sealing (6000HL). The 6000HL’s hot-melt glue blank sealing eliminates production delays associated with cold glue drying. Hot-melt adhesive bonds immediately on contact and cools within seconds, allowing the pack to proceed immediately to the next stage without a drying conveyor — reducing machine footprint and simplifying line balancing.
Siemens PLC with Touch-Screen HMI. The industrial control platform uses a Siemens PLC paired with an intuitive touch-screen interface. Operators can monitor production parameters, adjust settings, and access diagnostic data in real time. The Siemens platform is one of the most widely supported industrial control systems globally — spare parts, software updates, and qualified technicians are available in the USA and every major market.
Multi-Format Capability. The 6000HL handles standard, slim, and super slim cigarette formats alongside special pack configurations — round corner, octagonal, and other premium formats. Format changeover is designed to minimize downtime, with clearly documented procedures and a well-established aftermarket supply of format parts.
Coesia Ecosystem Integration. As a Coesia Group product, the SASIB 6000 integrates with other Coesia portfolio equipment — including G.D making machines, Molins handling systems, and Comas primary processing equipment. For context on how packing machines fit within the full production line, see our guide to Cigarette Production Line Equipment: From Raw Tobacco to Finished Pack.
Where the SASIB 6000 Fits in Your Production Line
The SASIB 6000 sits in the packing stage of the cigarette production line — immediately following cigarette making and filter attachment.
Upstream: Cigarettes arrive from the maker-tipper combination via tray system or direct conveyor. At 300 packs per minute for 20-cigarette packs, the SASIB 6000 processes 6,000 cigarettes per minute — pairing directly with a mid-speed cigarette maker rated at 6,000 cpm.
Downstream: Packed cigarettes proceed to the overwrapping machine, which applies cellophane or film to the outer pack surface. From overwrapping, packs move to cartoning (typically 10 packs per carton) and then to case packing for distribution.
Line balance principle: Your cigarette maker must sustain at least 6,000 cpm output to keep the SASIB 6000 running at capacity. Under-specifying the maker creates a packing bottleneck; over-specifying means the maker runs below capacity waiting for the packer to clear.
Buying the SASIB 6000: New vs Refurbished
The SASIB 6000 has a well-established refurbished market, driven by its long production history and large global installed base accumulated across decades of deployment.
New SASIB 6000: Available through the Coesia Group’s authorized sales network. Lead times typically run 6 to 12 months from order to delivery. New machines carry full Coesia warranty and OEM commissioning support.
Refurbished SASIB 6000: A strong secondary market exists, particularly for the soft pack variant. Refurbished units from specialist dealers are typically available with 2 to 8 week lead times for machines already in stock. Prices typically range from $80,000 to $200,000 depending on age, condition, and reconditioning scope.
What to check before buying a refurbished SASIB 6000:
- Confirm production history and total operating hours
- Verify the arbour condition on soft pack variants — arbour wear is a primary failure mode
- Check the hot-melt glue system on 6000HL units for residue build-up and heater condition
- Confirm the Siemens PLC version and whether software updates are current
- Test at full speed (300 ppm) before accepting delivery
- Verify spare parts availability for the specific serial number and production year
For a full pre-purchase inspection framework, see our guide to New vs Refurbished Cigarette Manufacturing Machines.
Maintenance Requirements
The SASIB 6000 is designed for continuous production environments and carries a reputation for mechanical reliability when properly maintained.
Arbour and wrapping system (soft pack): The arbour is the highest-wear component. Regular inspection of arbour surface condition, wrapping guide alignment, and alufoil tension controls is essential. Worn arbours cause pack corner deformation and increased material waste.
Glue system (6000HL): The hot-melt glue system requires regular cleaning of glue heads and channels to prevent carbonized adhesive build-up. Blocked glue nozzles cause blank sealing failures and increase pack rejection rates significantly.
Blank feeding system: The cardboard blank feeding mechanism on the 6000HL requires regular inspection for feeder roller wear and blank magazine alignment. Misaligned blank feeding is the most common cause of unplanned stoppages on hard box packers.
Siemens PLC and sensors: Regular calibration of cigarette and pack detection sensors is required to maintain quality rejection accuracy. The PLC platform provides diagnostic data that facilitates predictive maintenance scheduling.
SASIB machines are supported by the Coesia Group’s global service network — scheduled maintenance visits, emergency technical support, and OEM spare parts supply across 12 international branches.
SASIB 6000 Availability in the USA
The SASIB 6000 is available in the USA through the Coesia Group’s North American sales and service network for new machines. Refurbished and used units are available through specialist tobacco machinery dealers operating in the USA, with several dealers regularly maintaining SASIB inventory. The Coesia service network’s North American presence ensures spare parts are accessible domestically, reducing lead times for critical wearing components. For guidance on identifying and vetting SASIB dealers in the USA, see our procurement guide: How to Source Cigarette Machinery Suppliers in the USA.
For a complete picture of how SASIB fits within the broader industrial cigarette machinery brand landscape, see our Industrial Cigarette Machinery Brands: Complete Manufacturer Guide.
Frequently Asked Questions
Is the SASIB 6000 a cigarette maker or a packing machine?
The SASIB 6000 is a cigarette packing machine, not a cigarette maker. It receives finished cigarettes from the maker-tipper unit and packages them into soft cup or hinge-lid consumer packs. The SASIB cigarette making machine is the SMK series (up to 8,500 cpm). These are separate machines that operate in sequence on the production line.
What is the production speed of the SASIB 6000?
The SASIB 6000 soft packer produces up to 300 packs per minute. The SASIB 6000HL hinge-lid variant also produces up to 300 packs per minute. At 20 cigarettes per pack, this equates to processing 6,000 cigarettes per minute through the packing stage.
What is the difference between the SASIB 6000 and the SASIB 6000HL?
The SASIB 6000 is the soft cup variant, producing traditional soft packs using an arbour-based alufoil and label wrapping process. The SASIB 6000HL is the hinge-lid variant, producing rigid hard box packs using hot-melt glue blank sealing and a Siemens PLC control system. The 6000HL also handles special pack formats including round corner and octagonal packs, and is compatible with slim and super slim cigarette formats.
How does the SASIB 6000 compare to the SASIB 3000?
The SASIB 3000 produces up to 400 packs per minute for soft packs — faster than the SASIB 6000’s 300 ppm. The SASIB 6000’s advantage is format range: the 6000HL hinge-lid variant and special pack configurations including round corner and octagonal shapes. Choose the 3000 for maximum soft pack speed; choose the 6000 or 6000HL for hinge-lid production or special format requirements.
Is the SASIB 6000 available refurbished in the USA?
Yes. The SASIB 6000 has an active secondary market and refurbished units are regularly available from specialist tobacco machinery dealers in the USA. Professionally refurbished SASIB 6000 units typically range from $80,000 to $200,000 depending on condition and configuration — significantly below the cost of new equipment.
What cigarette formats does the SASIB 6000HL support?
The SASIB 6000HL supports standard (king size), slim, and super slim cigarette formats. It also handles pack configurations from 10 to 20 cigarettes and special pack formats including round corner and octagonal shapes.
What is the Coesia Group and how does it affect SASIB support?
SASIB is part of the Coesia Group, an Italian industrial holding company that also includes G.D and Molins tobacco machinery brands. Coesia operates 12 global branches, providing SASIB customers with a unified sales, service, and parts network. For USA buyers, Coesia’s North American presence ensures domestic parts availability and competitive service response times.






